Up until recently, Apple and NVIDIA maintained neat and clearly delineated orbits within TSMC's sprawling fabs, with the former leveraging the fab giant's leading-edge process and Integrated Fan-Out (InFO) packaging tech for its A-series processors, while the latter continued to utilize TSMC's older-gen process alongside Chip-on-Wafer-on-Substrate (CoWoS) packaging technology for its GPUs.
Yet, as both Apple and NVIDIA adopt a more aggressive design language for their bespoke chips, their heretofore neat orbits within TSMC are increasingly likely to come into a titanic crash, with lucrative opportunities for Intel and Samsung in the offing.
Apple, with either the M5 Ultra or the M6 Ultra chip, is likely to compete for the same 3D packaging resources at TSMC as the ones used by NVIDIA
Apple has been using InFO-PoP packaging technology for its A-series chips, where the DRAM is mounted directly on top of the SoC. However, as we noted in a recent post, Apple is expected to switch to WMCM packaging for its upcoming A20 chips, allowing for the integration of multiple individual dies - such as the CPU, GPU, and the Neural Engine - onto a single package, which provides an unprecedented level of flexibility due to the sheer number of die configurations that then become available.
Concurrently, Apple appears to be opting for TSMC's SoIC-MH packaging technology for its upcoming M5 Pro and M5 Max chips. For the benefit of those who might not be aware, the SoIC is a 3D packaging solution that allows for the horizontal and vertical stacking of multiple chips on to a single SoC-like chip.
What's more, Apple's upcoming M5-series chips are also expected to employ a new Liquid Molding Compound (LMC), which will be exclusively supplied by Taiwan’s Eternal Materials. Critically, the LMC is designed and engineered to meet the demanding specifications of TSMC’s Chip-on-Wafer-on-Substrate (CoWoS) packaging, which provides another incremental hint as to Apple's intention to eventually adopt CoWoS for its M-series chips.
Now, SemiAnalysis has just penned a pertinent post, noting that Apple currently dominates TSMC's AP3 (InFo) packaging, while NVIDIA is a titan where AP5/AP6 (CoWoS) packaging tech is concerned. However, "as Apple moves toward M5/M6 Ultra chips utilizing SoIC (System on Integrated Chips) and WMCM," the two tech titans will begin to compete "for the same advanced 3D packaging resources in AP6 and AP7. This convergence of roadmaps poses a future risk for capacity allocation."
Of course, analyst after analyst has identified TSMC's advanced packaging as a critical emerging bottleneck. In a scenario where Apple has to fight with NVIDIA for TSMC's advanced packaging resources, one can very well visualize a scenario where the Cupertino giant might eventually be forced to offload more of its chip fabrication needs onto Intel and Samsung.
As such, Apple is already evaluating Intel's 18A-P process for its lowest-end M-series chips that are expected to ship in 2027. According to SemiAnalysis, if Apple were to shift 20 percent of its base M-series wafers to Intel's 18A-P process, the move would allow Intel to earn around $630 million in foundry revenue, assuming an ASP of $18,000, wafer size of 150-170 sq. mm, and yields of above 70 percent.
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